Scout Trooper – Weathering

Let’s Get Dirty!

While my DLT-19x is printing and we’re having unseasonably warm weather today, I will take advantage and add the weathering to my Armor…

For the weathering, I’ll be using the suggested Tamiya Matt Black spray paint, along with a few other colors that I hope will work.

Because I’ve never really done this type of weathering before, I decided to start with the Boots…

The Boots now have a bit of weathering…

And, the rest of the Armor has been weathered, as well. I also weathered the Codpiece and Cummerbund/Pouches but forgot to take a photo…

    Scout Trooper – Cummerbund & Pouch Final Assembly

    Putting It Together…

    Time to install the Pouches…

    The Pouches are supposed to sit about one inch from the center ribs…

    I tried on the Cummerbund several times and made some markings until I came up with what looked to be the correct positioning…

    And, the Pouches were pinned into place…

    Then, I ran a single stitch across the top of each one…

    While I have the white thread in the sewing machine, I will add some loop Velcro across the top center…

    And at each pouch attachment point which should help secure the Cummberbund into position…

    The hook Velcro for the center of the Cummerbund…

    Then, the hook Velcro for above the Pouches…

    Scout Trooper – Cummerbund, Construction, Completed

    The Next Soft Part…

    All too easy…

    The final part of the Cummerbund is to add the vertical stitch lines to the center section…

    I found the halfway point, and made a mark…

    There needs to be one inch between each stitch line. So, working from the center point, I made a line one half an inch on each side…

    Marking the second line…

    The first two lines sewn…

    You just continue working from the center out, making sure to keep the spacing at one inch…

    To help keep all of the layers from shifting, I found that pinning helps immensely…

    The finished Cummerbund…

    A detail of what you should now have; six stitch lines and five little puffy “columns”…

    Scout Trooper – Cummerbund, Construction, Continued

    The Next Soft Part…

    So far, so good…

    After measuring my midsection SEVERAL times, I believe I am now confident enough to cut the Cummerbund to the correct length…

    This is the final length I need to achieve…

    So, I added a 5/8 hem allowance…

    And made the cut…

    The hems were snipped…

    This extra batting will need to be removed…

    I used scissors to carefully trim it…

    Then, the hem was folded in, and pinned on one side…

    And, then the other, to create a nice straight hem…

    At this point, the other piece of the Velcro closure can be added…

    The two inch hook side was pinned into place, making sure it was on the correct side so that the Cummerbund will close correctly as stated in the CRL (right over left)…

    Here, the edge is being sewn, along with the hook Velcro to the Cummerbund…

    The Velcro installed…

    The back side…

    Scout Trooper – Cummerbund, Construction

    The Next Soft Part…

    This is supposed to be one of the simpler parts to construct. We’ll see…

    The CRL calls for “polished cotton” for this piece. All I could find at my local Hobby Lobby was this white “batik cotton” which has a slight sheen to it. So, I’m hoping this works…

    The first step was to cut a large rectangle…

    You need enough so that it will fit around your midsection, and…

    Be about nine inches tall when folded lengthwise…

    The piece was folded, pinned, and pressed flat…

    I then marked a hem line along the open edge, which will create a nine inch pocket…

    That hem line was then sewn…

    I then cut a double layer of batting that will slip inside the “tube” that was just created…

    The batting now needs to be pulled into the “tube”. The easiest way I found to do this is to sew the edge of the batting to the raw seam edge of the short side of the Cummerbund, then slowly pull it into position while turning it right side out…

    It’s tedious, but with some work, it can be done…

    Once all of the seams are flat, and the batting is nice and smooth, it’s time to add the two inch Velcro closure…

    Here, I’ve pinned the loop side to the finished edge of the Cummerbund…

    You just need to run a stitch around the perimeter of the Velcro…

    This is the part that will show on your back, so you ONLY want a rectangle of stitching. There should be no crossing, etc…