Helmet v3.0 – Right Ear Cap Reconstruction, Continued

Top Ear Cap Slimming

With the resizing completed, it’s now time to cut some of the fat from this thing…

I used masking tape to mark where the cut needs to be made.

I then used an exacto knife to scribe a line.

Location of the scribed line on the front.

And, the top…

I used my dremel to grind off all of the excess plastic, as well as, a lot of the bondo.

That already looks 100% better.

After a little time on the belt sander…

We have a nice, thin ear cap.

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