Helmet v3.0 – Right Ear Cap, Servo Connection, Completed

Checking The Fit…

Let’s see if this new alternative will work.

Checking the alignment with the actual servo unit. Looks like it may work…

Front side, with the screw inserted so I could mark the size of the head.

I shortened the receiving (female) piece of the chicago screw and figured out where it needed to be mounted on the servo so that it properly aligns with the hole.

I then mixed up some JB Weld…

And used it to mount the screw piece.

I need to sink the head of the screw down into this piece, so that it won’t interfere with the ear cap.

I ended up using a paddle bit, on super slow speed, to drill the area down to the correct depth. Then I smoothed it all out with various exacto blades. That looks like it should do the trick…

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