Scout Trooper – Codpiece, Construction

The Next Soft Part…

This part just seems very intimidating to me…

This part will require creating a pattern, I need to press some pattern paper…

This should be big enough…

To get the basic shape and measurements, I’m using this PDF file that I found on the Pathfinders Forums

My first rough sketch…

I cut out the template and held it up against the existing parts. It’s a big narrow…

So, I tried beefing it up a bit…

The second one looks a lot better…

I’ll mark this one as a success, for now…

The pattern I just created is for the visual part, so I’ll need to add the correct amount of edge for the seam…

I’ll be adding 7/8 of an inch to try and attain a 5/8 inch seam, and help allow for the thickness of the batting…

Here, the new pattern ans been drawn out…

And marked as “final” so it doesn’t get lost in the shuffle…

The CRL calls for “polished cotton” for this piece. I’ll be using the white “batik cotton” that I picked up at my local Hobby Lobby…

The final pattern pinned to the cloth…

The final pattern drawn onto the cloth…

Beginning to cut…

Pattern pieces cut…

For the batting, I just used the original pattern piece before the edges were added…

The pattern was pinned to the batting…

And the batting was cut to size…

The Codpiece parts were pinned…

And sewn…

Here, the sides and bottom have been sewn, leaving the top seam open…

Before I go any further, I want to make sure I tackle one of the issues that seems to plague this part of the costume; the dreaded “crotch crunch”. There are several methods used to combat this, so I’m going to do a little experiment to see what works best for me…

I marked up a small sample of the Codpiece cloth…

I sewed it and cut a piece of batting that fits inside…

This basically simulates a plain Codpiece…

And, you can see how easily the bottom area can “crunch”…

One method I’ve seen used is to add some thin foam. So I’ll be trying some of this 3mm foam sheet…

I cut a piece to fit in the bottom of the Codpiece…

What it looks like, at rest…

And, what it looks like, under stress. It seems to eliminate the “crunch”…

So, let’s take this a bit further. I want to see if this should just be free floating, or if it can actually be sewn through…

I did a quick sew of the crescent design, aiming JUST above the foam insert…

This gives undesirable results, as you can see…

So, I tried sewing down further, so there wouldn’t be a loose edge floating around…

The back didn’t look too good…

But the front didn’t look too bad…

And, no “crunch”. I may be on to something here…

While I’m processing the “crunch” solutions, I’m going to get the actual Codpiece ready. I need to attach the two inch elastic strapping. This originates at the center of the bottom…

I marked the area where it needs to go…

Then removed that part of the seam…

The elastic was slipped in…

And the seam was resewn…

Then, the raw edge of the elastic was zigzag stitched to keep it from fraying…

Back to the experiment. I wanted to test using adhesive to hold the foam piece in place…

This seems to work, but it is messy, and the adhesive seeps through. I think this may be overkill…

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